Smart Energy Monitoring

IoT-Powered Monitoring for Manufacturing Excellence. Transform from reactive to proactive energy management with our Digital Energy Intelligence Platform.

8-15%

Energy Cost Reduction

85%

Less Data Collection Time

40%

Faster Issue Identification

18-24

Months Full ROI

The Problem

Manufacturing facilities face significant energy challenges with manual processes, leading to inconsistent recording, compliance gaps and missed opportunities.

Energy Waste

15-30% of energy costs lost due to inefficient monitoring and lack of actionable insights. This reactive approach results in hidden waste costing thousands monthly.

Data Inconsistency

Manual recording leads to gaps, errors, and inability to identify consumption patterns. Inconsistent data makes it impossible to make informed decisions.

Compliance Risk

Missing documentation and delayed reporting create regulatory compliance challenges. Facilities struggle to meet energy audit and ISO 50001 requirements.

Delayed Response

Reactive problem-solving means issues are discovered only after they impact operations. Unmanaged demand spikes result in substantial unnecessary utility charges monthly.

Our Solution

Digital Energy Intelligence Platform seamlessly integrates with your existing infrastructure without retrofitting.

Energy Consumption Tracking

Track energy consumption across all systems, providing complete visibility into your usage patterns. Real-time monitoring enables smarter decisions and savings.

Complete facility visibility
Real-time consumption analytics
Historical trend analysis
Machine-specific tracking
Automated data collection

Power Quality Monitoring

Monitor voltage fluctuations and power factor to ensure optimal electrical performance. Instantly detect irregular consumption patterns and identify demand peaks.

Voltage fluctuation monitoring
Power factor analysis
Electrical performance optimization
Quality metrics tracking
Instant alerts for anomalies

Anomaly Detection

Instantly detect irregular consumption patterns and identify demand peaks before they impact operations. Automated compliance reporting and anomaly detection.

Real-time anomaly detection
Demand peak identification
Instant alerts and notifications
Pattern recognition
Proactive issue resolution

AI-Driven Forecasting

Predictive analytics for optimal energy planning and proactive management. Cloud-based dashboard with AI-powered insights and automated reporting.

Predictive consumption modeling
Optimal energy planning
Proactive management insights
Forecast accuracy
Strategic decision support

IoT Hardware & Technology

Industrial-grade IoT gateway connects to energy meters via RS485 for seamless data collection.

FOURNINE IoT Gateway - Industrial-grade gateway with RS485 connectivity, LED indicators for Power, Data, Comm, and Network status

IoT Gateway Features

Rugged IoT gateways with industrial-grade reliability, local data processing, and secure encrypted transmission. Gateway connects to energy meters via RS485 for seamless data collection.

✓ RS485 connectivity for energy meters
✓ Industrial-grade reliability
✓ Local data processing
✓ Secure encrypted transmission
✓ LED indicators (Power, Data, Comm, Network)
✓ QR code for easy identification

Why Choose Us?

Our solution connects with existing infrastructure without retrofitting, providing complete visibility and instant alerts.

Easy Integration

Connects with existing infrastructure without retrofitting. Gateway connects to energy meters via RS485 for seamless data collection.

Complete Visibility

Real-time monitoring enabling smarter decisions and savings. Track energy consumption across all systems with complete visibility.

Instant Alerts

Automated compliance reporting and anomaly detection. Get instant notifications for irregular consumption patterns.

AI-Powered Insights

Cloud-based dashboard with predictive analytics. Real-time dashboard with AI-powered insights and automated reporting.

System Architecture

Our three-layer architecture ensures reliable energy monitoring and management across your entire facility.

Three-Layer Architecture

Edge Layer

Rugged IoT gateways with industrial-grade reliability, local data processing, and secure encrypted transmission. Gateway connects to energy meters via RS485.

Cloud Layer

Scalable analytics with real-time processing, machine learning algorithms, and 99.9% uptime guarantee. Real-time dashboard with AI-powered insights.

User Layer

Intuitive dashboards with role-based access controls, customizable alerts, and mobile app access. Customized dashboards and scheduled reports.

Proven Impact

Our energy monitoring solution delivers measurable financial benefits and operational improvements.

Financial Benefits

8-15% reduction in overall energy costs. Typical clients see significant savings through intelligent optimization and demand management.

Efficiency Gains

85% reduction in data collection time, 40% faster identification of equipment inefficiencies, and 90% improvement in compliance reporting accuracy.

Cost Efficiency

10-25% demand charge reduction through intelligent peak management. Reduce peak demand charges and optimize energy consumption.

ROI Timeline

Full ROI within just 18-24 months, making it a smart investment for forward-thinking manufacturers.

Analytics & Reports

Comprehensive reporting and analytics capabilities for informed decision-making.

Customized Dashboards

Create and manage custom dashboards according to your requirement. Intuitive dashboards with role-based access controls.

Scheduled Reports

Generate and schedule any type of customized reports right from UI. Automated reporting for energy audits and compliance.

Historical Data

Access your historical data any time in any form including UI, Excel and CSV format. Complete data visibility and export capabilities.

Compliance & Sustainability

Beyond compliance for sustainable standards. Automated reporting and sustainability tracking.

Regulatory Compliance Support

Automated reporting for energy audits, ISO 50001 support, and environmental compliance documentation. Meet all regulatory requirements effortlessly.

Energy audit automation
ISO 50001 compliance
Environmental documentation
Regulatory reporting

Sustainability Tracking

Carbon footprint tracking, ESG reporting capabilities, and energy efficiency benchmarking. Track your environmental impact and sustainability goals.

Carbon footprint tracking
ESG reporting
Energy efficiency benchmarking
Sustainability metrics

Industry-Specific Benefits

Customized solutions for automotive, food & beverage, chemicals, and textile manufacturing sectors. Tailored to your industry needs.

Automotive manufacturing
Food & beverage
Chemicals sector
Textile manufacturing

Implementation Process

Seamless integration in just 3-8 weeks. Our proven implementation methodology ensures rapid deployment and quick results.

Week 1: Assessment

Comprehensive site survey, meter compatibility checks, and custom configuration planning. Get a complimentary facility energy audit with detailed financial impact projection.

2-6

Weeks 2-6: Installation

IoT gateway setup, cloud platform configuration, and thorough system testing. Start with critical equipment or high-consumption areas to see immediate results.

7-8

Weeks 7-8: Training

User training, alert customization, and performance optimization. Scale across your facility with our proven implementation methodology.

Ready to Eliminate Energy Waste and Maximize Efficiency?

Start saving today with quick installation, no maintenance required, unlimited machine monitoring, real-time alerts & analytics, 99% accuracy guarantee, and automated reporting.

Get Complimentary Energy Audit Download Brochure